02 Automation solutions

Engineering the complete automation system.

We connect mechanics, robotics, controls and production intelligence into equipment designed for the way your plant actually operates.

01Turnkey systems

One coordinated line, from concept to production.

Mautex takes responsibility for the interfaces that decide whether an automation project performs: tooling to robot, robot to PLC, station to line and equipment to operator.

System engineering

Process definition, cycle-time modelling, layout development, risk analysis and technical specifications create a practical foundation.

Build & integration

Mechanical build, panel construction, software development and controlled integration bring every discipline together before installation.

Launch & handover

Run-off, installation, ramp-up, documentation and training move the system into production with a clear ownership transfer.

Process simulationMechanical designElectrical engineeringIntegrationCommissioning
02Robotic cells

Robots engineered as part of the process.

Robot selection is only the beginning. Payload, reach, process forces, dress packs, tooling, fixtures, access and recovery all influence a reliable cell.

Welding & joining

Spot, arc and process joining with coordinated tooling and monitoring.

Handling

Part transfer, palletising, bin picking and machine tending.

Assembly

Insertion, fastening, pressing, sealing and dispensing operations.

Process automation

Cutting, trimming, deburring and surface treatment applications.

03Controls & data

Control architecture that makes complex production understandable.

We structure automation software around clear machine states, predictable recovery and useful diagnostics so the system remains maintainable after launch.

Level 04Plant systemsMES · ERP · reporting
Level 03Line intelligenceRecipes · traceability · OEE
Level 02Cell controlPLC · safety · motion · HMI
Level 01Production equipmentRobots · drives · sensors · tooling
04Vision & quality

Quality checks placed inside the production cycle.

We use sensing and vision where they prevent the most risk: verifying identity, guiding motion, checking completeness and recording critical results.

  • Presence and orientationConfirm the right component is loaded in the right position.
  • Robot guidanceLocate variable parts and adjust the robot path in real time.
  • Dimensional inspectionMeasure critical features without moving parts to a separate station.
  • Traceable resultsAssociate process and quality data with the individual product.
05Lifecycle support

Improve the equipment you already depend on.

A complete replacement is not always the right answer. We assess existing lines, identify production risk and define upgrades that can be introduced around shutdown windows.

ALine audit

Cycle losses, recurring faults, obsolete hardware and safety gaps.

BModernisation

Controls migration, robot replacement and targeted mechanical upgrades.

CRecovery

Diagnostics, remote support and structured on-site intervention.

Have a process to automate?

Talk to an engineer